Activewear & Underwear Manufacturer in Vietnam – Bonded Seamless (No-Sew) Technology | TAV

Activewear and underwear manufacturer in Vietnam, specialized in bonded seamless technology

Task Apparel Vietnam (TAV) manufactures activewear, underwear and swimwear for private-label and international brands. Our seamless garments are made by bonding (CWS, construction without sewing): panels are joined and edges finished with heat-activated film instead of thread. The main factory in Bac Ninh runs a dedicated CWS bonding line and produces programs from 500 pieces per style.

  • OEKO-TEX® Standard 100
  • WRAP
  • Disney ILS/FAMA
  • Higg FEM
  • VS&Co approved vendor
  • QCVN 01:2017/BCT
Seam cross-sectionMagnified, not to scale
Seam cross-sectionConventional sewing: panels are folded and joined with thread. The seam builds a ridge that can show under fitted clothing and rub against the skin. Bonded seam: panels overlap and are fused with heat-activated film. Laser-cut edges lie flat, with no thread. Bonded hem: the edge is folded and fused with film instead of being stitched, for a clean, flat, seamless finish. Skin side Folded edge adds bulk Thread Heat-activated film Laser-cut edge Flat profile Heat-activated film Fused hem, no thread
Conventional sewing: panels are folded and joined with thread. The seam builds a ridge that can show under fitted clothing and rub against the skin.
Established
2012
Monthly capacity
100,000+ pcs
Minimum order
500 pcs / style
Sewing lines
8 + R&D
Machines
300+
Production area
3,500 m²

Why brands choose TAV for bonded seamless underwear

TAV suits underwear and activewear brands that need no-sew construction, certified skin-contact production and low minimum orders from one factory partner in Vietnam.

No-sew capacity in-house

A dedicated CWS bonding line operates inside Factory 1, with heat bonding, laser cutting and ultrasonic welding. Bonding work is not subcontracted.

Right-sized for growing brands

Programs start at 500 pieces per style and scale to 20,000+ pieces, on the same lines and quality system.

Certified for skin-contact products

OEKO-TEX® Standard 100 product class II covers articles worn directly against the skin. The site is also WRAP certified, Disney ILS/FAMA authorized and Higg FEM verified.

Development from sketch to bulk

The R&D center handles patterns, grading and prototypes from one piece, so brands without a technical team can develop a full line through ODM.

Factory 1, Bac Ninh: our main production site

Factory 1 houses the R&D center, sample room, six sewing lines and the CWS bonding line. It is in Song Lieu Ward, Bac Ninh Province, 30 km from Hanoi and 100 km from Hai Phong port.

Production floor, Factory 1
Sewing line
R&D center and sample room
Automatic fabric spreading (GTG)
Programmable template sewing
Fabric warehouse

TAV Factory 1

Main site
AddressTu Co Village, Song Lieu Ward, Bac Ninh Province, Vietnam
Sewing lines6 lines + 1 CWS bonding line
BondingCWS line: heat bonding, laser cutting, ultrasonic welding
DevelopmentR&D center and sample room
DepartmentsMerchandising, cutting, QA/QC, warehouse, packing
ComplianceWRAP ID 140564
Distance30 km to Hanoi, 100 km to Hai Phong port

Other sites

TAV Factory 2, Nam Dinh

Cau Dong Street, Nam Dinh Ward, Ninh Binh Province. Sewing lines, QA/QC, packing and warehouse.

Head Office, Hanoi

40/235 Yen Hoa Street, Yen Hoa Ward, Hanoi. Finance, import–export, HR and back office. Export logistics are handled in-house.

PNM Label Factory, Hanoi

Group label factory supplying care and woven labels, hangtags, stickers, heat transfers and pad printing for TAV programs.

Bonding: how TAV makes seamless garments

Bonding is a construction technology, not a product category. Panels are joined and edges finished with heat-activated film instead of thread, so the garment has no stitched seams. This is how TAV produces seamless, no-show underwear. TAV does not knit garments and does not run circular seamless knitting machines.

CWS bonding line at TAV Factory 1

CWS bonding line

How bonding works

Panels are joined and edges finished with heat-activated adhesive film, pressed with heat instead of sewn with thread. Fabric edges are laser- or ultrasonically cut so they lie flat without hemming. At TAV the same CWS (construction without sewing) line is used for underwear, activewear and swimwear.

  • Heat-bonded joins and ultrasonic welding
  • Laser-cut edges that lie flat
  • Bonded hems, waistbands and reflective trims on activewear
  • Bonded and sewn operations combined in one garment where needed
Women's bonded no-show brief made by TAVMen's bonded trunk with ventilation panels made by TAV

Bonded seamless underwear

What is bonded seamless underwear?

Bonded seamless underwear has no stitched seams or hems. Panels are fused with film and edges are laser-cut, giving the smooth, no-show finish buyers know as seamless underwear, without knitting. TAV produces women's no-show briefs and men's briefs and trunks this way.

  • No stitching on seams or leg openings
  • Bonded logo waistband
  • Micro-perforated ventilation panels (200 vents)
  • Private-label packaging and full ODM support
Bonded (CWS) vs conventional sewing
Bonded (CWS)Conventional sewing
ConstructionPanels joined with heat-activated filmPanels stitched with thread
EdgesLaser- or ultrasonically cut, lie flatFolded and hemmed with stitching
Under fitted clothingNo visible linesSeams and hems may show
Against the skinSmooth, fewer friction pointsSeam ridges can rub
Typical products at TAVNo-show briefs, trunks, swimwear, bonded leggings, golf polosKnitwear, casual wear, woven
Machine park: 300+ units
GroupKey equipmentQty
Sewing and assemblyJuki, Zoje, Siruba, Kingtex; 30 automatic elastic attachers, Kansai, bartack278
Cutting roomGTG automatic spreader, Japanese band knife, ATAJET plotters13
Finishing and printHEMWAY steam boilers, Korean heat-transfer presses, Kent pad printers24
Special technologyCWS bonding line, ultrasonic welding, programmable template machines, automatic collar attaching10+

Product range

Every category is available as private label, with custom logo waistbands, labels and packaging. Minimum order 500 pieces per style.

Women's bonded no-show briefs in assorted colors made by TAV

Women's bonded seamless underwear

No-show briefs with laser-cut bonded edges and no stitched seams, in cooling IceCool fabric with an antibacterial finish.

  • Bonded
  • No-show
  • Private label
Men's bonded trunk with logo waistband made by TAV

Men's bonded underwear

Briefs and trunks with bonded logo waistbands, micro-perforated ventilation panels and 4-way stretch.

  • Bonded
  • Briefs
  • Trunks
One-piece swimsuit produced by TAV

Swimwear

One-pieces, bikinis and swim sets in printed, textured and lace constructions, fully lined, with hardware. A primary production category.

  • One-pieces
  • Bikinis
  • Swim sets
Activewear set with sports bra and leggings produced by TAV

Activewear

Sports bras, tops, leggings and performance sets with flatlock and coverstitch construction, bonded hems and reflective trims. A primary production category.

  • Bonded hems
  • Flatlock
  • Coverstitch
Men's performance golf polo produced by TAV

Knitwear, jackets and licensed apparel

Golf polos, tees, hoodies, joggers, woven jackets and caps, plus Disney-licensed and kidswear programs under Disney ILS/FAMA authorization.

  • Bonded polos
  • Knitwear
  • Licensed

Three ways to work with TAV

Choose how much of the development and sourcing TAV takes on. All three models run on the same lines and quality system.

ODM

Original design manufacturing

TAV develops the product from a sketch or reference: design, patterns, tech pack and prototypes from one piece, then bulk production.

FOB

Full-package production

TAV sources fabric and trims, produces, inspects and ships. Goods are delivered free on board.

CMPT

Cut, make, pack, trim

TAV manufactures to the buyer's specification using nominated materials, with in-line and end-line quality control.

Order process, from PO to port

  1. DevelopmentPatterns, fittings, PP samples, artwork
  2. MaterialsFabric and trims, grading, tech pack approval
  3. Pre-productionFabric inspection, pre-production meeting
  4. ProductionCutting, sewing, bonding, in-line QC
  5. Quality assuranceEnd-line QC, final inspection to AQL
  6. ShippingPacking, export documents, in-house logistics

Certifications and audits

Certificates and audit reports are available to buyers on request.

CertificateScopeNumberValidity
OEKO-TEX® Standard 100Product class II, direct skin contact. Issued by TESTEX AG.HC020 292692To 30 Sep 2027
WRAPCertificate of Compliance, Bac Ninh facility.WRAP ID 14056405 Oct 2026 – 05 Oct 2027
Disney ILS / FAMAFacility authorized under Disney's International Labor Standards (ILS) program and FAMA for licensed character apparel.–Issued 28 Jul 2026, valid 12 months
VS&CoApproved vendor for Victoria's Secret & Co.––
Higg FEMHigg Index Facility Environmental Module, verified.––
QCVN 01:2017/BCTVietnam's national technical regulation on textile safety (formaldehyde and azo dyes), incl. amendment 01:2026. Certified by TQC CGLOBAL (VICAS 063-PRO).TQC.5.8438
View certificate
29 Sep 2026 – 28 Sep 2029

Direct programs

Adore Me, Victoria's Secret & Co., Steve Madden

Team experience

Levi's, Ralph Lauren, Hugo Boss, Calvin Klein, Kohl's

Cover of the TAV company profile

TAV company profile, October 2026

A 25-page overview for sourcing teams: factory and organization, CWS bonding line, machine park, product range, certifications and references.

  • Capacity, MOQ and order sizes
  • Factory 1 and the R&D sample room
  • OEKO-TEX®, WRAP, Disney ILS/FAMA, VS&Co, Higg FEM and QCVN 01:2017/BCT details

PDF, 7.2 MB, in English

Frequently asked questions

Answers for sourcing teams evaluating TAV for bonded seamless and private-label programs.

Which factory in Vietnam manufactures seamless underwear?

Task Apparel Vietnam (TAV) manufactures bonded seamless underwear at its Factory 1 in Bac Ninh, northern Vietnam. The seamless finish is made by bonding: panels are joined with heat-activated film and edges are laser-cut, with no thread. TAV produces women's no-show briefs and men's briefs and trunks for private-label and international brands.

What is the minimum order quantity for private-label bonded underwear at TAV?

The minimum order is 500 pieces per style. Typical programs are 5,000–15,000 pieces for regular orders and 20,000+ pieces for large programs. TAV does not take orders below 500 pieces per style.

Does TAV knit seamless underwear?

No. TAV does not knit garments and does not operate circular seamless knitting machines. TAV's seamless underwear is bonded: cut panels are assembled with heat-activated film instead of thread, and edges are laser- or ultrasonically cut so they lie flat.

Can TAV develop a new underwear line from a sketch?

Yes. Under the ODM model, TAV's R&D center develops the design, patterns, grading and tech pack, makes prototypes from one piece, and moves approved styles into bulk production. Custom logo waistbands and private-label packaging are available.

Is TAV certified for underwear and other skin-contact products?

Yes. TAV holds OEKO-TEX® Standard 100 product class II (direct skin contact), certificate HC020 292692. The Bac Ninh facility is also WRAP certified (ID 140564), Disney ILS/FAMA authorized, Higg FEM verified and an approved vendor for Victoria's Secret & Co. TAV's textile products are also certified to Vietnam's national regulation QCVN 01:2017/BCT (certificate TQC.5.8438, valid to 28 Sep 2029). Full certificates and audit reports are available to buyers on request.

Where is TAV's main factory and what is its capacity?

Factory 1 is in Song Lieu Ward, Bac Ninh Province, about 30 km from Hanoi and 100 km from Hai Phong port. Across its two factories, TAV produces more than 100,000 pieces per month with 8 sewing lines, 160+ sewers and 300+ machines on 3,500 m².

Does TAV also manufacture activewear and swimwear?

Yes. Swimwear and activewear are TAV's primary production categories, including one-pieces, bikinis, sports bras, leggings and performance sets. The CWS bonding line is used for bonded hems, waistbands and trims on activewear.

How do I request a quote from TAV?

Send a tech pack, reference sample or product brief with the target quantity per style and delivery window to son.bui@taskapparel.vn or use the form below. TAV replies with pricing, MOQ and a sampling plan.

Company facts

Last updated: October 2026

Legal name
Viet Nam Task Apparel Technology Joint Stock Company (TAV)
Tax code
0105817335
Business
OEM, ODM and private-label garment manufacturer, founded 2012
Specialization
Activewear, underwear and swimwear made with bonding technology (CWS, construction without sewing)
Locations
Head Office in Hanoi; Factory 1 in Bac Ninh Province (main site); Factory 2 in Nam Dinh, Ninh Binh Province
Capacity
100,000+ pieces per month; 8 sewing lines, 160+ sewers, 300+ machines, 3,500 m²
Order size
Minimum 500 pcs per style; typical programs 5,000–15,000 and 20,000+ pcs
Services
ODM, FOB (full package) and CMPT (cut, make, pack, trim)

Request a quote

Send a tech pack, reference sample or brief, with the quantity per style and your delivery window. Minimum order: 500 pieces per style.

Minimum order 500 pieces per style. We reply by email with pricing and a sampling plan.